The Northampton Daimler’s engine is reborn!

JOHN CHILD completes the latest chapter in the restoration of his former Northampton Utility Daimler no129.

November 2006

This article is reproduced here with the permission of the publishers of Bus & Coach Preservation.  Bus & Coach Preservation is a monthly magazine published by Ian Allan Publishing.  The magazine is available from newsagents from the first Friday in every month.  Back issues can be obtained at cover price plus a charge for postage and packing from Ian Allen on 01932 266622 or subs@ianallanpub.co.uk 

   

All of the small photos in this article that have a border around them can be enlarged by clicking on them.  All Photos John Child/John Child Collection.

No211 gets a taste of Northampton’s winter weather  out in the rain shortly after delivery in 1959.  Northampton was a loyal Daimler customer.  Lined up behind no211 is 1949 Roe-bodied CVG6 ANH 175, whilst 1947 NCB-bodied CVG6 ANH 165 pulls into Mercers Row ready to load for its next journey to Bush Hill. 
Flashback to 2001 just before the CD6 unit was removed from the Daimler chassis. Andy and Bill ponder. What do you reckon Bill? If you’ve got a starting handle handy I’ll stand back whilst you turn her over. 129 tucked away at Molesworth— its fate yet undecided

When Northampton Corporation Transport’s twelve Daimler CWD6s entered service in May 1945 onwards the drivers couldn’t get enough of them. Fitted with Mk1 CD6 engines they were fast and smooth. But by the late 1950s the daily grind of plodding around the streets of Northampton had taken its toll, and anyway there were the bright new red Daimler CVG6 machines eagerly ready to take over. It was quite easy to identify which bus ‘took over’ from another as the adverts were transferred ‘en bloc’. JVV 211 fleet no211 took over from 129 the latter being despatched to Hunt’s scrap yard perhaps by that time limping over under its own steam to seek its retirement in one of the large barns where it slumbered for the next 32 years. No211 apparently lives on too in a German museum after withdrawal from the Northampton fleet in September 1980.

 

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1.  The ‘Colchester spare CD6 engine’, as it became known, was a useful source of spares; it gave up its crankshaft, big end,  main bearings, oil pump, one cylinder liner, some core plugs and the timing gear train with modified oil feed. The CD6 engine is seen at the LVVS premises before its departure to face major surgery fronting Cyril Cooke’s Roe-bodied Leyland Panther ex Lincoln 41, which looks enviously on patiently awaiting its turn in the restoration queue. 

2.  Dressed for the occasion Andy Russon is recorded pressure washing 129’s engine block, which fortunately showed no frost damage.

3.  Once back inside the workshop the block got a thorough brushing down clearly revealing engine number 10127, which was originally run in Northampton's fleet no 136 delivered in March 1946.  The original engine fitted to no 129 on delivery was 10051.  In total there were 185 CDW6 machines delivered to operators and around 1,800 CD6 engines built.  Regular manufacture of the CD6 engine ceased in 1953 with very few surviving into preservation and even less enjoying a complete rebuild in the 21st century.

4.  Martin, Greg and Roger easing their charge following refurbishment at the Coventry Boring and Metalling Co Ltd into the van. You can feel the muscle power. A major hurdle crossed.

5.  The refurbished radiator fitted temporarily and engine under test. It experienced erratic running, which was eventually identified as wrong size injector nozzles, which produced the wrong spray pattern. It appears that a variety of injector nozzles were produced for Daimler engines; of the original six injectors fitted to no129’s engine at the time it came out of service only one was reusable. The remaining five were therefore taken from other Daimler engines, which proved to have the wrong size nozzles. A full set of new nozzles were therefore sourced thanks to the diligent support of David Howe, Vehicle Manager at the LVVS who came up trumps through Parkinsons, Multi Specialist Motor Factors of Lincoln and Delphi Birmingham. Amazingly the nozzles had the original CAV part number stamped on them.

6.  Leave me alone I don’t want to come out! As part of the vacuum hydraulic braking system the master servo was cosily tucked away in the chassis behind the drivers cab. It eventually yielded to a variety of spanners and brute strength and surrendered to the skills of David Howe and Lee Smith both active members of the LVVS.

David and Lee engrossed in taking the master servo vacuum chamber apart. When the end cover was finally released the return spring for the piston spun out perhaps with the relief after being cooped up for 50 plus years.

When no129’s engine finally found its way to Andy Russon’s Workshop it proved to be a non-runner, which was initially surprising as engines of vehicles driven into scrap yards normally start.  Examination showed that water ingress into cylinder number three made this impossible and in particular the crankshaft was badly worn, as were the big end and main bearings. Very fortunately the Lincolnshire Vintage Vehicle Society had held onto a CD6 engine that came with Colchester No 4 from the Coventry Transport Museum where the Colchester bus spent some time in the 1970s. The origins of this engine are unknown but the block bears the serial number 16685. The engine appeared to have been overhauled but it had run without water resulting in four of the six cylinders becoming seized.

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1. The refurbished master servo ready to go back in the bus. What a masterpiece! The release of the contaminated brake fluid in the master cylinder and the congealed lubricating oil and dirt in the vacuum chamber was indeed not a pleasant experience. All parts of the unit were thoroughly cleaned and during the overhaul the leather seal on piston was replaced and new seals fitted to the master cylinder. Finally the clearances were reset on the vacuum valve.

2. The engine block with flywheel and timing gear fitted. The cylinder head studs are clearly visible. A copy of the Daimler Service Manual for Passenger Chassis proved essential reading!

3. By this time the crankshaft had been fitted into the engine block. The main bearing caps are fitted with castle nuts and were tightened to the correct torque and fastened with a split pin inserted through the hole in the stud. A laborious and frustrating process.

The Daimler engine’s front main bearings are flanged rather than separate so modern bearings will not fit. So it was expected that the cylinder block would need to be bored out and white-metalled bronze bearings fitted. As it turned out very surprisingly The Coventry Boring & Metalling Co Ltd were able to re-white metal the seven existing pairs of main bearings that were then fettled, oil grooves machined, the bearings fitted to the block and adjusted for correct nip. The bearings were then line bored to suit the crankshaft donated by the Colchester spare CD6 engine. The crankshaft was then crack tested, polished and trial fitted. The camshaft was also polished.

 

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1. Fitting the cylinder heads which were separately refurbished — gently does it!

2.  Almost complete awaiting air filters and fitting of injectors. The fuel pump purchased was to industrial specification so it needed to be modified to automotive specification by replacing the governor springs. Both the water pump and brake exhauster were stripped, cleaned and resealed.

3.  Surrounded by numerous tools and painting booths in his small workshop in the suburbs of Leicester, Raj Patel has been restoring shock absorbers for 30 years. Both the front and the rear shockers were refurbished by Raj in double quick time. Here Raj gives a final check to a front unit. When the front shockers were removed from the bus one was found to be a Girling and the other a Luvax. The Girling had a worn spindle housing and has been replaced with a Luvax, which gives a matching pair. The Luvax was in better order and repairable with just a new set of pistons being required.

The complete engine rebuild has been a series of highs and lows. Andy Russon reflected that most parts can be sourced and work done but often this relies on finding people who are prepared to take the time to pursue every avenue. In summary the most difficult hurdles crossed were getting the main bearings remetalled, sourcing the piston rings and locating the injector nozzles. Most Daimler engine valves tend to touch the pistons and there was evidence of this with both the Northampton and Colchester spare units. So it was necessary to measure the piston height and where appropriate skim the top off the pistons — another example of the rebuild being better than the original. This was the first Daimler engine that Andy had rebuilt and it presented him with many challenges right to the end. The Gardner engine became the standard in many fleets postwar, as they were very fuel efficient and long lasting. Northampton had only 12 CD6 units fleet numbers 128-39; the last bus no130 (VV 8992) heading off to a local breaker at Earls Barton in 1960.

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1. Recalling the CWD6 fleet in its heyday, long gone NCT fleet number no128 (VV 8933) waits for special duties on the Market Square in 1954. No128 featured the first Mk1 CD6 engine added to Northampton fleet and was delivered in May 1945. Keen observers can spot the lower white band already getting greasy around the drivers door handle area and presentation was why the undertaking changed to a thin centre white band in 1956 as that worn by no129 when it came out of service in May 1959. But when outshopped in stunning Northampton vermillion with a black radiator they were most impressive. No129 will be equally so when fully restored.

2.  Coming up early next year — John Child ‘on the tools’ getting to grips with cleaning one of the half shafts in preparation for full brake refurbishment. The gleaming engine compartment awaits the CD6 unit and Eric gets the windows working again. Tune in early 2007 to share further progress.

But the engine rebuild is only part of the ongoing story. Back in Lincolnshire work continued with mechanical and body refurbishment taking their turn. No129 is indeed a great wartime survivor, which has defied the cutters torch and is moving some steps closer to getting back on the road.

I have been very fortunate in securing the services of such competent people to help it happen for me. This is just as well because as a non-technical person myself the Daimler Service Manual for Passenger Chassis makes frightening reading. David Howe is one of ‘the team’ that has displayed outstanding expertise in a number of areas notably overhauling the
master servo.

 

John Child

Up ] Northampton Buses ] Restoring No 129 Part 1 ] Restoring No 129 Part 2 ] [ Restoring No 129 Part 3 ] Northampton 129 Progress Jan 08 ] Return to Northampton ] Adventures of a Wartime Corporation Bus ] Contribute ]

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